Processing of Aluminium Alloys, Myth and Factualism

Mansoor P. K.

Abstract: It is often assumed that aluminium alloys are only suited for household items or lightweight structures, yet their presence in aerospace design tells a very different story. In my view, what makes aluminium alloys remarkable is their unique balance of strength and lightness, which directly addresses the aerospace industry?s obsession with weight reduction and performance reliability. This material not only withstands extremes of temperature and pressure but also proves highly adaptable in terms of formability and electrical conductivity. That said, the forging process is anything but simple; it requires a disciplined approach to temperature control, die design, lubrication, and post-forging treatments to avoid defects and preserve mechanical integrity. It is evident that the success of aluminium forgings lies as much in process mastery as in the properties of the alloy itself, with every step?from preheating dies to quenching and ageing?demanding strict attention. This suggests that the quality of aerospace components is not merely a function of material choice but of skilled workmanship and infrastructure. Taking this further, one could argue that the reputation of aluminium alloys in aviation rests on a delicate partnership between engineering precision and human expertise, making the selection of experienced forging manufacturers an indispensable part of the equation.

Keywords: Aluminium alloys, Aerospace applications, closed die forging, Process control, Mechanical properties

How to Cite?: Mansoor P. K., "Processing of Aluminium Alloys, Myth and Factualism", Volume 14 Issue 8, August 2025, International Journal of Science and Research (IJSR), Pages: 1260-1261, https://www.ijsr.net/getabstract.php?paperid=SR25822092338, DOI: https://dx.doi.org/10.21275/SR25822092338