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Research Paper | Engineering Science | Volume 15 Issue 5, May 2026 | Pages: 507 - 511 | Kuwait
Energy Optimization and Steam System Performance Enhancement in Plastic Processing Plant
Abstract: This study investigates energy optimization opportunities and steam system performance improvement in a plastic processing manufacturing plant located in the Sabahan industrial area of Kuwait. The study was conducted over a six-month period and focused on evaluating boiler operation, steam demand fluctuations, sterilizer loading effects, and waste heat recovery opportunities. Data collection and system analysis were performed with the participation of engineering, maintenance, and production personnel. Several energy-saving measures were identified, including sterilizer startup control, optimization of boiler blowdown total dissolved solids setpoints, and recovery of waste heat from sterilizer cooling processes. The proposed modifications are expected to reduce steam losses, stabilize system pressure, improve boiler efficiency, and lower operational costs. Estimated savings include significant reductions in steam energy consumption and cooling tower electricity use. The findings demonstrate that effective steam system management and heat recovery integration can substantially improve industry.
Keywords: Boiler Efficiency, Steam System Optimization, Energy Management, Waste Heat Recovery, Plastic Processing Plant, Sterilizer
How to Cite?: Fayez S. Almutairi, Sameer A. Bilal, "Energy Optimization and Steam System Performance Enhancement in Plastic Processing Plant", Volume 15 Issue 5, May 2026, International Journal of Science and Research (IJSR), Pages: 507-511, https://www.ijsr.net/getabstract.php?paperid=SR26501085659, DOI: https://dx.dx.doi.org/10.21275/SR26501085659