Research Paper | Mechanical Engineering | India | Volume 3 Issue 7, July 2014
Computational and Evaluation of Orthogonal Metal Cutting Process Using Ale Method
K. Siddaruda, Gourishankar Hiremath
The commercial success of a new product is influenced by the time market product. New cutting inserts are developed by time consuming trial and error process guided by the empirical knowledge of the mechanical cutting process. One of the stateof-the-art efforts in manufacturing engineering is the finite element simulation of the mechanical cutting process. These computational models would have greater values in increasing the understanding of the cutting process and in reducing the number of experiments which traditionally are used for the tool design, process selection etc. This project work focuses on the development of a finite element model for the cutting process, which can predict chip formation, cutting forces and stress strain distribution on the work piece. A dynamic explicit time integration technique with Arbitrary Lagrangian Eulerian (ALE) adaptive meshing finite element method (FEM) is employed to simulate the model. The Johnson-Cook material model is used to describe the work material behavior. Two basically different modeling approaches have been used for the chip separation, geometrical and physical model. The automatic control of the mesh quality is managed by using the ALE. The implemented combined penalty-barrier contact algorithm has been found to be efficient in conjugation with the adaptive meshing.
Keywords: ALE, FEM, Johnson-Cook, Mesh, Chip
Edition: Volume 3 Issue 7, July 2014
Pages: 703 - 706
How to Cite this Article?
K. Siddaruda, Gourishankar Hiremath, "Computational and Evaluation of Orthogonal Metal Cutting Process Using Ale Method", International Journal of Science and Research (IJSR), https://www.ijsr.net/search_index_results_paperid.php?id=20141138, Volume 3 Issue 7, July 2014, 703 - 706
28 PDF Views | 25 PDF Downloads
Similar Articles with Keyword 'ALE'
Research Paper, Mechanical Engineering, China, Volume 4 Issue 5, May 2015
Pages: 1862 - 1866Laser Shock Forming of Titanium Alloy and Its Simulation Using Abaqus Finite Element Software
David Mbukwa
M.Tech / M.E / PhD Thesis, Mechanical Engineering, India, Volume 5 Issue 5, May 2016
Pages: 2509 - 2514Identification of Isomorphism and Distinct Mechanisms Using Square Adjacency Matrix
Sayeed Ahamad, Aas Mohammad
Research Paper, Mechanical Engineering, India, Volume 4 Issue 4, April 2015
Pages: 2354 - 2357Extraction of Green Energy in R & AC System
M. Yaswanth
Research Paper, Mechanical Engineering, India, Volume 3 Issue 7, July 2014
Pages: 703 - 706Computational and Evaluation of Orthogonal Metal Cutting Process Using Ale Method
K. Siddaruda, Gourishankar Hiremath
Research Paper, Mechanical Engineering, India, Volume 3 Issue 5, May 2014
Pages: 507 - 511Effect of Process Parameters on Surface Roughness and Surface Hardness in Roller Burnishing Process
Jignesh R. Patel, Prof. S. M. Patel
Similar Articles with Keyword 'FEM'
M.Tech / M.E / PhD Thesis, Mechanical Engineering, India, Volume 4 Issue 3, March 2015
Pages: 1426 - 1430Modeling and Analysis of Human Liver by Using Finite Element Analysis
N. Kishore Kumar, K. Ashok Kumar Raju
M.Tech / M.E / PhD Thesis, Mechanical Engineering, India, Volume 3 Issue 6, June 2014
Pages: 2488 - 2491Thermal Buckling of Symmetric Cross-Ply Laminated Plate
Jitender Kumar, Amit Gupta
Survey Paper, Mechanical Engineering, India, Volume 4 Issue 1, January 2015
Pages: 2658 - 2662Study of Design and Analysis of Air Conditioner Compressor Mounting Bracket
Vyankatesh D. Pawade, Pushkaraj D. Sonawane
M.Tech / M.E / PhD Thesis, Mechanical Engineering, India, Volume 5 Issue 2, February 2016
Pages: 1412 - 1415Modeling and Analysis of a Shaft Blade for its Strength
A. Satya Dinesh, G. V. Naga Mani
Research Paper, Mechanical Engineering, India, Volume 3 Issue 7, July 2014
Pages: 703 - 706Computational and Evaluation of Orthogonal Metal Cutting Process Using Ale Method
K. Siddaruda, Gourishankar Hiremath
Similar Articles with Keyword 'Mesh'
M.Tech / M.E / PhD Thesis, Mechanical Engineering, India, Volume 4 Issue 11, November 2015
Pages: 2012 - 2018Design and Analysis of Impact Barriers
Tejaswi Sunkara, U Sudhakar, Dayakar
Research Paper, Mechanical Engineering, China, Volume 5 Issue 1, January 2016
Pages: 1919 - 1923Research on Simulation Algorithm of Spiral Bevel Gear?s Virtual Manufacturing
Senait Asefa Mesesha, Zhao Wei, Wang Kuan
Research Paper, Mechanical Engineering, India, Volume 4 Issue 10, October 2015
Pages: 1995 - 1997Design and Optimisation of an FSAE Restrictor with Structured Mesh
Vilas D Ravindra, Pavan Kumar AV, Abhilash PK, Nikhil M, Yeshodhara B
Research Paper, Mechanical Engineering, Pakistan, Volume 5 Issue 6, June 2016
Pages: 1415 - 1418Vortex Induced Vibrations Analysis Across a Tapered Tower
M Rehan Khan, H. Abbas, Sijal Ahmed
Research Paper, Mechanical Engineering, India, Volume 3 Issue 7, July 2014
Pages: 703 - 706Computational and Evaluation of Orthogonal Metal Cutting Process Using Ale Method
K. Siddaruda, Gourishankar Hiremath
Similar Articles with Keyword 'Chip'
M.Tech / M.E / PhD Thesis, Mechanical Engineering, India, Volume 3 Issue 4, April 2014
Pages: 765 - 771Numerical Analysis to Determine the Distribution of Tool Forces and Temperatures of Single Point Cutting Tool
Maheshwari N Patil, Shreepad Sarange
Research Paper, Mechanical Engineering, India, Volume 3 Issue 7, July 2014
Pages: 703 - 706Computational and Evaluation of Orthogonal Metal Cutting Process Using Ale Method
K. Siddaruda, Gourishankar Hiremath
M.Tech / M.E / PhD Thesis, Mechanical Engineering, India, Volume 3 Issue 12, December 2014
Pages: 2563 - 2567Study Effect of HSS Single Point Cutting Tool Nose Radius on Cutting Edge Strength and Tool Wear in Machining of EN9
Maheshwari Patil, Dr. R. J. Patil
Research Paper, Mechanical Engineering, India, Volume 6 Issue 12, December 2017
Pages: 321 - 324Experimental Investigation of Heat Transfer Characteristics in Stepped Rectangular Micro-Channels
Shravan Kumar Gulvadi
Research Paper, Mechanical Engineering, India, Volume 2 Issue 6, June 2013
Pages: 382 - 384Low-vibration angle grinders
Ramesh Kumar Yadav, Pankaj Kumar Pal, Rohit Choudhary